The invention of the tufting process happened in the 1950s, which involves the use of needles to insert fiber filaments into a backing made of fabric. The needles are used in large numbers to make the process go faster. After the insertion process, a polyurethane, polyvinyl chloride and similar flexible adhesives are used for binding the fibers onto the backing. This procedure is widely used in the manufacture of commercial and residential carpets. It also laid the basis for production of artificial grass. When in need of Synthetic Turf Florida should be visited.
The Ford Foundation commissioned the research on the artificial turf in the 1960s. The aim of the research was to provide a space for urban children to play throughout the year. This was deemed necessary after it came to the realization that most playgrounds in urban areas were made of concrete, asphalt and compacted thus making it not fit for playing throughout the year. The first artificial turf was made available in 1966 six years after the original research was started.
This product was produced after a long process on commercial sale. The first step in this process is to blend all constituents used in a hopper. The ingredients are then mixed with dyes and chemicals, these chemicals are responsible for the green color on the final product. They also serve the purpose of protecting against UV rays that may cause destruction to the product.
Once the blending has been done properly, the resultant is transferred to a steel mixer. In the steel mixer, the mixing is automated to make sure a dense and taffy-like consistency is achieved. The mixture is frequently tested to ensure it achieves the required level of consistency. The consistency is then moved into an extruder. The extruder has a single outlet and inlet. The consistency exists the outlet in form of long and thin strands of material.
These threads have an even measurement. They are then made to pass into a carding equipment where spanned into loose ropes. The loose rope is then pulled, straightened and woven into a yarn which are in nylon nature. They are then twisted into large reels which are then made into twisted shapes by placing them under heat.
The yarn is then fed into a tufting machine to make a carpet of fake turf. This carpet is passed through a dispenser that coats it with latex on the underside. The latex is then coated with another stronger secondary backing. The two coatings are then passed on a marriage roller to sandwich and seal them into a single component.
The latex must be cured after it has been sealed, and this is done using heat lamps. At this stage, the product is almost finished. The final process involves clipping off any tufts which rise above to make them uniform. The product is then packed and can be shipped to whatever destination it is required for use.
During installation, the soil is leveled and then made smooth by use of a steam roller. It is important to include drainage channels into the initial preparation of the site. The product can last for several years it was installed properly. There must be regular and proper repair and maintenance in order to boost the durability of the product.
The Ford Foundation commissioned the research on the artificial turf in the 1960s. The aim of the research was to provide a space for urban children to play throughout the year. This was deemed necessary after it came to the realization that most playgrounds in urban areas were made of concrete, asphalt and compacted thus making it not fit for playing throughout the year. The first artificial turf was made available in 1966 six years after the original research was started.
This product was produced after a long process on commercial sale. The first step in this process is to blend all constituents used in a hopper. The ingredients are then mixed with dyes and chemicals, these chemicals are responsible for the green color on the final product. They also serve the purpose of protecting against UV rays that may cause destruction to the product.
Once the blending has been done properly, the resultant is transferred to a steel mixer. In the steel mixer, the mixing is automated to make sure a dense and taffy-like consistency is achieved. The mixture is frequently tested to ensure it achieves the required level of consistency. The consistency is then moved into an extruder. The extruder has a single outlet and inlet. The consistency exists the outlet in form of long and thin strands of material.
These threads have an even measurement. They are then made to pass into a carding equipment where spanned into loose ropes. The loose rope is then pulled, straightened and woven into a yarn which are in nylon nature. They are then twisted into large reels which are then made into twisted shapes by placing them under heat.
The yarn is then fed into a tufting machine to make a carpet of fake turf. This carpet is passed through a dispenser that coats it with latex on the underside. The latex is then coated with another stronger secondary backing. The two coatings are then passed on a marriage roller to sandwich and seal them into a single component.
The latex must be cured after it has been sealed, and this is done using heat lamps. At this stage, the product is almost finished. The final process involves clipping off any tufts which rise above to make them uniform. The product is then packed and can be shipped to whatever destination it is required for use.
During installation, the soil is leveled and then made smooth by use of a steam roller. It is important to include drainage channels into the initial preparation of the site. The product can last for several years it was installed properly. There must be regular and proper repair and maintenance in order to boost the durability of the product.
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